Arduino Uno is a nice, simple platform to hack on but has limited IO. The Arduino Mega2560 has a ton of IO but is bigger and more expensive. However, you’re not stuck with an Arduino as it comes off the shelf. One really nice thing about the Arduino platform in general is the ability to use shields (add-on boards that plug into the Arduino’s headers) to add capabilities.

In my case, I wanted the small size and simplicity of the Uno, but with digital IO capabilities to rival the Mega. The answer was to make a shield that gives me more digital IO pins.

After some googling I found the MCP23017 chip. It provides 2 8-bit digital IO ports, complete with enable-able pull-ups for inputs. It does this via the I2C interface (there’s also an SPI version) so the majority of the Arduino’s IO pins are still available. The I2C address of the chip is selectable (to one of 8) so it will play well with any other I2C devices connected to your Arduino. Maybe best of all, it’s available in a DIP-28 package so it’s very easy to use on a breadboard as well as make circuit boards for.

Given the space available on an Uno shield, I decided to use two of the chips to give me an additional 32 digital IO pins. That, in addition to the IO on the ATmega328P, should be more than enough for anything I’m considering at the moment.

Due to the use of the I2C interface, the circuit is incredibly simple:

As is the case, my first pass was to breadboard this.

The first pass at a PCB design was pretty basic:

There were several problems with this:

  1. I put one of the 23017s over the spot where the USB connector is on the Arduino. There is pretty much zero clearance there. With the leads of the chip sticking through, they will short against the connector housing unless you are very careful.

  2. While the headers for the 4 ports were simple to route, they are in several places on the board, not accessible if you put it anywhere but the top of a shield stack (using stackable headers for the Arduino connections).

  3. The placement and orientation of the address selection jumpers/headers for the chips are inconsistent. Additionally, I would prefer the power & ground options to be on the outside edges of the 3×3 block, with the address connections in the middle.

  4. Finally, since this was a pretty raw test of Fritzing Fab, I didn’t take time to do anything with the silk screening.

The next version addressed these issues:

  1. Everything is clear of the USB connector.

  2. The I/O pins are in a 16×2 header at the non-USB end of the board. In addition to being at the edge of the board, and hence more accessible in general, this allows for options when selecting a header: straight or right angle headers, either male of female.

  3. The address selection areas are now consistent in their positions and orientations, with the selection pins connected to the middle set of pins.

  4. Everything is labelled on the silk screen: parts, address selections, and the I/O header.

The next step is to move to a version using surface mount tech to make it more manufacturable. The board is designed and just needs to be verified.

UPDATE:

Here’s the final, hand assembled, working SMT prototype.